ZHAFIR ZERES SERIES
ELECTRIC WITH INTEGRATED HYDRAULICS

Available from 400 to 13,800 kN

(44 to 1,551 US Tons)
High precision and repeatability
Electric injection and clamp

units with integrated servo-hydraulics

for cores and ejectors 
Up to 70% energy saving
High mold protection
Quiet operation 
15-inch SIGMATEK controller

ZHAFIR ZERES SERIES

TECHNOLOGY TO THE POINT

One of the fastest growing machines in the world, the Zeres series provides customers with the benefits of an all-electric molding machine without the costly price tag and limited functionality. The Zeres has all-electric movements for the clamp and injection, but uses integrated hydraulics for cores, ejectors and pull-in cylinders. 

The Zeres is ideal for a wide-range of applications due to its high-precision, repeatability and efficiency. Equipped with a powerful Sigmatek control that allows customers to tweak their process to maximize profitability.  

QUICK

CHECK

DRIVE
TECHNOLOGY

All electric

PARALLEL
FUNCTION

Yes

CONTROL
SYSTEM

SIGMATEK

CLAMPING
FORCE

400 – 13,800 kN

CLAMPING
SYSTEM

5-point toggle

Max. TIE BAR
DISTANCE

1,550 x 1,450 mm

SHOT
VOLUME

12 – 2,354 cm³

DISCOVER

ZERES SERIES

SERVO ELECTRICAL DRIVES


Matching of the servo motor and servo drive enables further improvement of the acceleration rate and utilization of renewable resources, realizing energy saving.




HIGH ACCELERATION & SPEED


The new design of the injection unit is more compact: A reduction of single components bring more stability and dynamics in the injection movement. The high speed injection unit 210h reaches maximum injection speed to 500 mm/s. The hydraulic carriage provides high pressure for mold contact with more speed. The nozzle touch pressure and moving speed can be adjusted on the control unit with a two-steps-setting.




SERVO-ELECTRIC CLAMPING UNIT


The redesigned 5-point-toggle-system increases the platen intensity, reduces platen inertia and joint stress. The optimized mechanical structure provides more efficiency and a quiet machine operation. The design stands for opimized speed curve and reduced dry clycle times. Sliders for moving platen support heavy mold weight and reduce the coefficient of friction. The platen moves smoother and can be replaced and maintained very easy.




DYNAMIC & EFFICIENT


The twin ejector cylinder for the ejector balance can keep ejector back pressure during all cycles. The ejector rapid release coupling allows an ejector bolt connection.




INCREASED FLOW & PRESSURE


Two integrated hydraulic core puller interfaces are fixed on the moving platen and provide more flow and an increased pressure compared to external power pack solutions. Pressure and flow are adjustable on the control.




FAST SETUP TIMES


The encoder on mold height adjustment decreases the setup times during mold changes.




LATEST SOFTWARE & CONTROL


LATEST CONTROL TECHNOLOGY FROM SIGMATEK • 15-inch color touch LCD screen
• Three general-purpose USB interfaces
• Mold profile data memory (up to 200 sets)
• New performance for production monitoring
• User-friendly user interface
• Comprehensive software functions
• LED operation indicator
• Clear and simple button to re-layout
• Shortcut configuration for clear identification
• Multi-language available
• RFID card with password control for an easier factory management